From a broken ball stud to a perfect fit: Our reverse engineering story
In the world of machinery and classic vehicles, a single broken part can bring an entire operation to a grinding halt. David, a client from the United States, faced this exact problem with his 1981 Kremco K 600 workover rig. The ball stud on his rig’s linkage had broken. Consequently, the entire piece of equipment was inoperable. It caused a significant disruption to his work. This is a perfect example of a challenge that reverse engineering can solve.
For decades-old equipment like David’s, finding replacement parts is often a dead-end street. The parts are long discontinued. The original manufacturers may no longer even exist. David had searched everywhere without success. He felt the pressure of stalled work and lost productivity. With one last hope, he reached out to us.
From a broken piece to a flawless replica: The power of reverse engineering
Upon receiving David’s plea, our team took immediate action. We asked David to send us the broken ball stud from the U.S. to our facility in Taiwan. This seemingly insignificant piece of metal was all we needed. Our skilled R&D engineers, who specialize in automotive part manufacturing, meticulously analyzed the broken sample.
Using advanced measurement tools and decades of expertise, our team performed precise reverse engineering. We didn’t just measure the dimensions. Instead, we carefully replicated every aspect of the original part. This included the precise curvature of the 1 3/4-inch ball and the exact threading of the 7/8-inch stud. This process allowed us to recreate a discontinued automotive part from a broken sample. Ultimately, we gave new life to a critical component and, by extension, to David’s valuable equipment.
Rapid turnaround, unmatched quality: Our commitment to custom solutions
Within just 30 days, Great Auto Parts completed the custom manufacturing of the ball studs. Our agile production process allowed us to produce a small batch of these unique parts. We ensured they had the same quality and durability as the originals.
When David received the new ball studs, he was thrilled. He immediately installed them. In fact, he sent us a video showing his rig back in full operation. This successful collaboration highlights Great Auto Parts’ unique ability to provide tailored solutions for challenging problems. We are not just a parts supplier; we are problem-solvers. We can breathe new life into valuable machinery by expertly recreating the components that keep them running.
Beyond manufacturing: Providing solutions for the unsolvable
This case demonstrates our core value. We are the solution for those “impossible to find” automotive parts. Whether you need a component for a classic car or a unique piece for specialized equipment, our reverse engineering and custom manufacturing services are designed to meet your exact specifications.
If you are facing a similar challenge, don’t let a single broken part stop you. Contact us today. Let Great Auto Parts be your trusted partner in restoring and maintaining your valuable assets.